In my Philosophy of Design class at Cal Poly, we were tasked with designing and prototyping a product to solve a problem for which there was no current solution on the market. Working with three classmates, we all agreed on the common need for better storage solutions in college living areas, since most lease agreements do not allow modifying the interior walls for shelves or other storage devices. We designed the adjustable shelving shown above, called Sky Storeage, and found it could easily hold 29.6 lb without leaving any mark on the walls, along with storing bulky items such as surfboards and skis. This project taught me lessons in design, prototyping, and teamwork. In the future, I would like to reiterate this product with a second prototype using lighter and stiffer rods. To see the full project report, click the link below.
ReCreation
As a student at Cal Poly, I have had access to the most hands-on classes in the nation for engineering. In my freshman year, I took three manufacturing engineering classes that focused on metal production methods: welding, machining, and casting. Pictured above is my final project from my machining study, a lightweight aluminum multi-bit screwdriver. I began with a 6" piece of 6061 aluminum hexagonal bar, used our in-house lathes to taper the nose of the driver and drill out the bit-storage cavity, and knurl the handle cap. I then used a hexagonal broach to shape the bit receiver. Finally, I used our Haas CNC machines to thread the handle and cap. This project taught me the intricacies of machining. Because of its lightweight aluminum construction and versatility, I have used this screwdriver on my backcountry camping trips in the Alaskan wilderness, also pictured above. I am continuing to use the Cal Poly machine shops to expand my design and manufacturing skills. Recently I have been 3D printing parts for my '93 F150 as shown below, combining my love of automotive technology with my passion for design.
